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Clutch issue

21K views 31 replies 16 participants last post by  winstonsmith  
Will do.
Been doing more reading about master and slave cylinders.
When I bought the car I found that the whole length of the drivers side underneath was covered in an like oil substance (was mentioned in the MOT history too) I couldn't find a leak, I had the car up on axle stands, wheels off, lights in at the back of the engine, even put my GoPro in there and couldn't see anything about a leak anywhere.
I had put it down to perhaps a leaking break fluid line or something had been spilled down there in the past, was quite odd. Now I'm beginning to wonder if this has anything to do with my clutch issue but it's on the opposite side to the the gearbox and like I said down the back of the engine is all clean... very odd.

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Inner drive shaft seal needed replacing on my V40 under warranty, looked exactly like yours.
 
My V40 had to have a complete new clutch pedal assembly due to it sticking.
At first you could feel a very slight "notchy" feel under your foot as you pressed the pedal down.
It was like this on and off for a while, but it gradually started to feel worse under the foot, and finally you could feel & hear the point where it was catching.

Apparently the problem was due to a batch of clutch assemblies being poorly manufactured, some part of the mechanism had been poorly welded during manufacture, the weld had been left too proud, causing the pedal to catch on another bit of the mechanism, which then caused the pedal to not fully come back up.

The service manager at my Volvo dealership said they had dealt with a number of V40's with the same issue.
Apparently there was talk of a Volvo call back but I heard nothing.
Mine has been fine since it was changed under warranty.