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Clutch issue

21K views 31 replies 16 participants last post by  winstonsmith  
Hi All, This is a paste from a posting on an earlier string on the same subject ; 2015 V40 D2 Sticking Clutch Pedal;

Dear All, Sadly, I discovered this forum in the (nearly) worst possible circumstances. Driving back from Sicily, my recently purchased, low miles (44k) diesel V40 developed the identical symptoms described above. First, the clutch pedal started sticking in the high gears, having to be returned to position by hooking the toe under the pedal. Then, after about 6 hours on the road (mainly motor ways), we were pulling up to a motorway pay station when the clutch failed to disengage the engine fully and I all but had to force the gears down to come to a halt at the pay booth. Pulling away was equally challenging and I stalled twice, to the noisy frustration of the Italians queued behind me. We proceeded to nurse the car to the nearest hotel, which turned out to be a Novotel buried in a warren of unlit and GPS-unrecognisable half-roads in an industrial estate on the outskirts of Covid riddled Rome. We spent an anxious night during which my wife discovered this forum. Thankfully, we have Saga European breakdown cover (never leave home without it-the hidden heroes of this tale). They had the car recovered to the nearest Volvo dealer which, by a stroke of luck, was a half an hour walk away. The following morning, Volvo Rome took a look and then the mechanic ushered me in to see the damage. First, he pointed out oil leaks around the clutch. Then, he showed me the infamous slave cylinder, confirming it was the defective plastic one mentioned in this string. He said it was finished and the consequent oil leak would also require investigation. Provisional estimate of 10 hours' work. We opted for recovery to the garage that sold us the car at Saga's expense and they then flew us home on a fully rammed Alitalia flight. We are now in anxious quarantine awaiting possible consequences. The car was bought used and is in vendor warranty so we remain hopeful of a happy outcome. My problem is that I can find no evidence of a happy outcome in this string. I would appreciate recommendations on what needs to be done to fully repair this car.