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Discussion Starter · #1 ·
Hi I was wondering if anyone has had the same problem as me.
2 Weeks ago my car went in for full MOT/Service.
My car failed the MOT on emissions and im told it needs a new DPF.
The problem is.
The dealer cant get one because Volvo GB havent any, I have contacted Volvo Uk and they say the same production problems due to the war in Russia!.
I wonder if anyone else has had this problem.
Thanks to all.
 

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indeed it's the supply of raw material from Russia and Ukraine obviously affected availability. oddly if you buy a new Landrover Defender, there's no usb charging ports because the plastics come out of Ukraine. anyway, the dpf... personally, if paying for my own id look at removal and deep clean by a specialist, google "dpf cleaning near me" or take a couple of hundred quid chance on a used item, sad truth is many garages will misdiagnose dpf issues when actually theres something else wrong causing the high emission readings. hoping this helps
 

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Discussion Starter · #3 ·
Thanks for your reply..
Ironically garage rang me and offered cleaning for £300,
Ive been told "but yours is terrible to get off" (ca£ ching).:eek:
I dont understand how there are no DPFs in the UK, surely there is a dealer who has one.
Am I right in thinking its the same engine as the one in the Ford Focus/PSA?
Thank You.
 

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The motor industry, like many others these days, works on a Just in Time delivery basis. They have for many years now ordered parts as and when required, perhaps holding a small stock locally (i.e. in the UK). But this has all broken down through Covid, shipping delays and obtaining raw materials, manufacturing and supply due to the war in Ukraine. It's not just DPFs; many parts for all types of vehicle are in short supply and manufacturers have cancelled production of some models or trim levels, and deleted components from new cars so that they can continue manufacturing them to some extent. Airbag control modules for some vehicles, which can fail due to low battery voltages, have been on a 3-9 month lead time for quite a while now, as many failed whilst cars were not being regularly driven through Covid and existing stocks were exhausted.

If you feel capable of removing and refitting the DPF yourself, the following procedure is one that was regularly practised on a fleet of recovery trucks operated by a garage I used to visit regularly during my work. The DPFs on many of their trucks used to block regularly due to frequent London driving conditions. They removed the DPF and left it soaking in a container filled with cheap Coca Cola for 24 - 48 hours, then reverse flushed it with a jet wash. It's not a recommended repair routine, but it seemed to work, and it might be enough to get you through the MOT.

The car should also be capable of carrying out a forced DPF regeneration, which attempts to burn off excessive blockage in the filter. It has to be initiated using diagnostic equipment though, and is a rather harsh approach as it involves the car sitting with the engine racing at high rpm for 20 minutes or so, which can appear quite worrying and will certainly not endear you to any neighbours. An oil change is usually suggested after that routine as there is a good chance that the engine oil will have become polluted during the process.
 

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Discussion Starter · #5 ·
Thanks to all.
Had phone call from garage earlier this afternoon, car now passed MOT after retest on emissions.
Just waiting for bonnett catch/microswitch to be replaced (I beleive a common fault)
Chemical clean of DPF has been done, but Ive been informed I might get another year out of it????only really?.
Car coming back tomorrow,!
 

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Discussion Starter · #6 ·
Thank you to all.
Is that correct I can only expect a year before having to replace the DPF? also does anyone use an additive to a full tank of diesel I wonder to prevent this happening.
Its worth mentioning that I only do about 1000 miles a year
The work is being carried out by a franchised dealer as im disabled but not looking forwards to the phone call for the payment.😱.
 

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Thank you to all.
Is that correct I can only expect a year before having to replace the DPF? also does anyone use an additive to a full tank of diesel I wonder to prevent this happening.
Its worth mentioning that I only do about 1000 miles a year
The work is being carried out by a franchised dealer as im disabled but not looking forwards to the phone call for the payment.😱.
It is impossible to say. The garage are just warning you that it may be likely. Your problem is your (very) low mileage, which is not a suitable usage pattern for modern diesel engines with emission control systems. For the DPF to self clean, the car has to complete a regeneration cycle, which it attempts to do when the sensors for the filter measure a specific level of resistance to exhaust flow caused by particulates trapped in the filter. The car attempts to burn them off during a regeneration cycle, but for the cycle to start and finish successfully, certain conditions have to be met. A regeneration cycle can only start when the engine and exhaust system have reached a required temperature, and once started, it ideally requires an uninterrupted journey of around 20 minutes at sufficiently high RPM to complete the cycle. So modern diesel engines are only really suitable for cars used for frequent moderate to high speed uninterrupted journeys over reasonable distances.

There is no way to force the car to start a regeneration whilst driving, so as a driver you have no idea when a regen is required or when it is going to start. But if you rarely or never reach the conditions for starting a regeneration, and/or it is frequently interrupted, the DPF will inevitably progressively block beyond a condition for which the car can automatically clean it, even if suitable conditions to start a regeneration are subsequently met. At the very least, emissions will suffer, and ultimately you will need the DPF to be replaced. They are a sacrificial part, but if the car is operated under ideal conditions, they should last for many years.

With your current mileage, you would be best advised to take the car on a motorway or similar journey where you can maintain at least 50 mph over a journey of around 50 miles, at least once a month.

I would advise against additives. many of them are snake oil, but in addition you run the risk that they might also adversely affect the emission control systems on the car. Frequent (at least annual) oil and filter changes and moderate to high mileage are the only real answers. "Super" grade diesel such as BP Ultimate or Shell V-Power would help, as will ensuring you use the correct oil (an emissions control compatible grade as specified by Volvo) and driving to create the conditions for a regen of the DPF as frequently as possible. You would be much better off with a petrol (or hybrid/electric) car for your mileage though.
 

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I think @RS3100 has very accurately "Hit the nail on the head" there, 1,000 miles a year is totally wrong for a modern diesel engine and will almost inevitably result in DPF problems unless that is just a handful of long journeys, though then taxis or hire cars might be a more cost-effective solution.
All that (and some other issues) are why we chose a petrol V40 back in 2015, buying in 2016.
As stated above; petrol, hybrid or maybe even pure electric would probably suit you much better.
 

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Discussion Starter · #10 ·
Thanks to you all.
At the end of this the dealer actually gave up with Volvo UK and took my Dpf to a local company that cleans them and gives a guarantee.
The result was a 100% pass of my MOT. Cost £240--Result!
Also I must mention that I cannot add DPF cleaner to my fuel due to the anti theft filler so once a week its drive it for 20 mins at 2500/3000 rpm.
Thanks to everyone once again.
 
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