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T3 2.0 Manual Gearbox - any issues?

1.4K views 13 replies 5 participants last post by  VeeForty Deetoo  
#1 ·
Hi All,

I am planning to buy '18 T3 2.0 with manual 6 speed (34k miles). Will test drive it next week. Researching a lot about the V40 now and while it seem these cars are rather reliable, I've stumbled upon opinions that 6-speed manual transmissions are prone to clutch issues? Anyone heard about these problems? Are these common? Tbh I only read about it in few buying guides (Haynes is among them) but not really on any forums but decided it won't hurt to ask. Thanks.
 
#2 ·
No different to many other modern cars I'm afraid. The clutch slave cylinders are made with plastic bodies and parts and can be prone to failure. Several post on here from owners who have had a failure. Mine has just gone at 17K miles and 7 years. The new component is a modified part, but as far as I can see externally the only difference appears to be a gaiter around the return spring and cylinder. Whether that's to stop dirt getting into the piston or clutch fluid leaking out, who knows :LOL:

It's not a cheap repair, as the gearbox has to be removed to access it, and depending on the damage, may also require a new clutch and perhaps flywheel if they've been contaminated. The Ford Focus also suffers similarly and shares parts with the V40, but I've seen the same issues with other brands such as VAG.
 
#8 ·
Don't think it is neccessarily leaking fluid. Piston surface gets contaminated so badly that it just gets stuck. Mine wasn't leaking, just too much added friction that return spring couldn't reset it.

I think updated cylinder also has stronger spring but can't verify. Remember reading about it at the time I had the issue (2019). Been solid since repair, no other issues. Have driven around 110k kms since then.
 
#9 ·
That's probably the reason for the bellows gaiter on the new cylinder then. Having stripped mine down, it's been leaking very slowly from the end of the piston bore by the release bearing. I could see where fluid had been sprayed around the inside of the bell housing by the rotation of the bearing, but the clutch disc and pressure plate don't appear to have been contaminated. I've changed them anyway. Dust from the friction plate material was stuck to the leaking fluid on the slave cylinder body under the release bearing and around the bell housing, so it could have been a combination of increased friction and loss of pressure I suppose, the latter perhaps also caused by dust from the friction material contaminating the seal in the cylinder bore. Either way, if the return pressure is inadequate when the pedal spring has pivoted to help depress the pedal, it will stick anywhere between about half way to fully depressed.

You can see the dark band of fluid and dust particles around the inside of the bell housing in the photo.

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